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    產品中心 PRODUCT CENTER

    當前位置:網站首頁 > 產品中心> 管涵


    供應商:正赫新材有限公司
    所在地址:哈爾濱市
    全國24小時免費服務熱線:

    13903602795

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    產品說明

    1、技術原理

    LWBWGH -4000型冷彎金屬波紋管涵機組屬于管道技術工程專用設備,采用金屬薄板波峰波谷增強原理,冷彎軋形技術,經開卷、焊接整理、軋肋起波、螺旋卷曲成圓、壓合咬接成型、定長切割、行走翻轉卸管等工藝方法在線連續制得管材;工藝設計為熱鍍鋅鋼帶厚度在1.6㎜~4.0㎜,波紋參數68*13、76*25,管徑范圍300㎜~4000㎜。

    2、性能指標

            表1              機組主要性能指標

    基本參數名稱

    單位

    技術標準要求

    實際達到指標

    總裝機容量

    KW

    75~150

    130

    主軸電動機功率

    KW

    35-70

    90

    主軸轉速范圍

    r/min

    148~1480

    148~1480

    主減速機減速比

    -

    16~48.5

    48.5

    軋形線速度

    m/min

    5~25

    1.25-12.5

    卷曲螺旋角

    0~30

    0~45

    切割時主軸轉速

    r/min

    15~148

    15~148

    3、新產品(技術)的創造性、先進性

        裝機總容量130 KW,采用大減速比減速箱與高模數齒輪雙向分動裝置,液壓、氣動、電氣聯合控制PLC系統,在線測徑控徑,無噪聲仿形切割,卷曲螺旋角一體自移調整0°~45°;12對波紋軋形輪組,鋼帶進給速度12.5m/min; 2LW口徑1000㎜管生產速度2.5m/min;少量循環式冷卻水;噪聲不超過80fb。冷彎金屬波紋管涵機組(LWBWGH -4000型)具有螺旋角自移調整、放卷、軋肋起波、螺旋卷曲成圓、壓合咬接連續成型的制管功能。特別是突出了與加工鋼帶板厚4.0㎜相協調的動力與傳動系統,改進的12道軋制輪組設計,改進的動板調正器、咬接翅膀靠角器、波紋板夾送器設計,有力保證了大推力產生、大摩擦力消耗,因此使加工的板厚由3.5㎜增加為4.0㎜,同時管徑也由3000㎜合理的擴展到4000㎜,其新穎獨特的創新是完成本設計開發任務的重要保障。

    本機組具備國際領先水平的幾項創新設計:1)大扭矩傳動與軋形推力使管壁4.0mm成為可能:加拿大設備技術與美國、韓國大體處在相同水平段上,傳動上采用采用蝸輪蝸桿減速機與20軸軋形輪組,韓國設備在板厚3.0mm時設備傳動部分呈現不穩定狀態,噪聲已接近允許值,我司采用大模數硬齒面高精度等級減速箱和雙向分動傳動箱設計,保證了大扭矩與低噪聲,同時24軸軋形輪組,使加工4.0mm板厚成為可能,也使4000mm口徑管材可以應用于排水工程。2)在線測量調控管徑:本設計增加在線激光精準測量調控是獨特貢獻,加拿大與美國、韓國設備在測量管徑上采用常規量具間歇測量,我司采用激光測距電子信號數字化處理,直接在顯示屏上可以觀察管徑在線數值,并及時調控,有力保證了管徑數值在標準范圍內。3)同步移動仿形無噪聲切割:本設計同步移動仿形無噪聲高溫電弧切割設計是顯著貢獻,加拿大與美國、韓國設備基本都是采用飛鋸機切割,這種切割方式效率尚可,但鋸片與管壁摩擦噪音過大,雖然時間較短,但對工作環境和操作者影響是顯而易見的,我司采用同步移動仿形無噪聲切割技術方案替代原切割機有噪聲的飛鋸設計,不僅極大地降低了噪聲,還是切割效率大幅提高。

    該機組2014年12月18日通過了省工信委組織的新產品鑒定,鑒定結論為國際先進水平。

    4、推廣應用的范圍

    該機組按所生產管材與管材使用方向分析,可以應用在城鎮排水工程,公路橋涵,農業灌溉,工業排水以及地下管廊、雨水收集利用設施等領域;推廣的條件要求較寬松,具備工業電力與生產設施,經過培訓后即可生產,按國務院和住建部近2年出臺的文件分析,在城鎮排水工程、解決城市雨水快速排放、雨水收集、地下管廊建設等方面。


    幸运彩
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